20 Best 2004 Polaris Sportsman 500 Parts Diagram [2024]

Are you looking for the best 2004 Polaris Sportsman 500 Parts Diagram? Based on expert reviews, we ranked them. We've listed our top-ranked picks, including the top-selling 2004 Polaris Sportsman 500 Parts Diagram.

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# Preview Product
1 ATRACYPART Carburetor Carb for 2001-2005 & 2010-2012 Polaris Sportsman 500 4X4 HO | 1997-2009... ATRACYPART Carburetor Carb for 2001-2005 & 2010-2012 Polaris Sportsman 500 4X4 HO | 1997-2009...
2 CNCMOTOK Left Hand Hi/Lo/On/Off Kill Key Start Handlebar Beam Light Switch Compatible with Polaris... CNCMOTOK Left Hand Hi/Lo/On/Off Kill Key Start Handlebar Beam Light Switch Compatible with...
3 Front Left&Right Brake Caliper Assembly for Polaris ATV Sportsman 335 400 500 600 700 Sportsman 500... Front Left&Right Brake Caliper Assembly for Polaris ATV Sportsman 335 400 500 600 700 Sportsman...
4 Partman Fit for Polaris 500 Sportsman Carburetor/Carb 1996 1997 1998 1999 2000 2001 2002-08 Partman Fit for Polaris 500 Sportsman Carburetor/Carb 1996 1997 1998 1999 2000 2001 2002-08
5 Handlebar Headlight Switch Hi/Lo/Off Beam Light/Kill/Stop | for 2001-2005 Polaris Sportsman 400 500... Handlebar Headlight Switch Hi/Lo/Off Beam Light/Kill/Stop | for 2001-2005 Polaris Sportsman 400...
6 M MATI Rear Brake Master Cylinder for Polaris Sportsman 335 400 450 500 600 700 800 Scrambler 400... M MATI Rear Brake Master Cylinder for Polaris Sportsman 335 400 450 500 600 700 800 Scrambler 400...
7 Replacement ATV Seat Cover Replacement for Polaris Sportsman 335 400 500 600 700 1996-2004 Replacement ATV Seat Cover Replacement for Polaris Sportsman 335 400 500 600 700 1996-2004
8 CNCMOTOK Starter Relay Solenoid Switch Fit For Polaris 250 300 335 400 500 600 700 Almost All Models CNCMOTOK Starter Relay Solenoid Switch Fit For Polaris 250 300 335 400 500 600 700 Almost All Models
9 Rear Atv Brake Caliper For Polaris Sportsman 400 500 600 700 800 With Pads Replace 1911075,Brand New... Rear Atv Brake Caliper For Polaris Sportsman 400 500 600 700 800 With Pads Replace 1911075,Brand...
10 M MATI 4010262 4110243 4110248 Left Handlebar Switch Assembly for Polaris Sportsman Scrambler Magnum... M MATI 4010262 4110243 4110248 Left Handlebar Switch Assembly for Polaris Sportsman Scrambler...
11 Carbhub 7080595 Air filter for Polaris Sportsman 400 500 550 570 600 700 800 850 Scrambler Magnum... Carbhub 7080595 Air filter for Polaris Sportsman 400 500 550 570 600 700 800 850 Scrambler Magnum...
12 Gates 20G4022 G-Force Continuously Variable Transmission (CVT) Belt Gates 20G4022 G-Force Continuously Variable Transmission (CVT) Belt
13 MOTOKU Rear Brake Master Cylinder for Sportsman 335 400 500 600 700 800 Magnum 325 330 Scrambler 400... MOTOKU Rear Brake Master Cylinder for Sportsman 335 400 500 600 700 800 Magnum 325 330 Scrambler...
14 DB Electrical SMU6080 Starter Relay Compatible With/Replacement For Polaris ATV Magnum Scrambler... DB Electrical SMU6080 Starter Relay Compatible With/Replacement For Polaris ATV Magnum Scrambler...
15 KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450 500... KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450...
16 Carburetor w/Air Filter for Polaris Sportsman 500 4X4 HO 2001 2002 2003 2004 2005 Carb Carburetor w/Air Filter for Polaris Sportsman 500 4X4 HO 2001 2002 2003 2004 2005 Carb
17 M MATI Left Handlebar Switch Assembly for Polaris Hawkeye 325 Magnum 330 Trail Boss 330 Xplorer 250... M MATI Left Handlebar Switch Assembly for Polaris Hawkeye 325 Magnum 330 Trail Boss 330 Xplorer...
18 Front Left, Rear Brake Master Cylinder for ATV Polaris Magnum 325 330 500,Polaris Sportsman 400 500... Front Left, Rear Brake Master Cylinder for ATV Polaris Magnum 325 330 500,Polaris Sportsman 400...
19 Starter Drive Bendix For Polaris ATV 2&4 Stroke Engine 200 250 300 335 400 500 Sportsman Scrambler... Starter Drive Bendix For Polaris ATV 2&4 Stroke Engine 200 250 300 335 400 500 Sportsman...
20 MOTOKU Front & Rear Brake Pads for Sportsman 500 4x4 HO Scrambler 400 Trail Blazer 250 MOTOKU Front & Rear Brake Pads for Sportsman 500 4x4 HO Scrambler 400 Trail Blazer 250
Bestseller No. 1
ATRACYPART Carburetor Carb for 2001-2005 & 2010-2012 Polaris Sportsman 500 4X4 HO | 1997-2009...
  • CARBURETOR REPLACEMENT: You will get the fairly reliable and durable carb to help deliver optimum engines performance and to give your ATV the new...
  • PREMIUM QUALITY: This carburetor is manufactured to the highest production standards which means that it is good at mixing fuel and air, keeps your...
  • FITS: 2001 2002 2003 2004 2005 2010 2011 2012 Polaris Sportsman 500 4X4 HO | 2001 Polaris Sportsman 500 4X4 Rse HO | 2001 Polaris Sportsman 500 4X4...
  • REPLACE PART #: AR1368CA161RA, 3131742, 3131712, 3131567, 3131453. Inner Diameter (intake side): 40mm/ Outer Diameter (intake side): 45mm,Inner...
  • 12-MONTH WARRANTY: If the carburetor assembly fails, cracks, stops working or any other problems, you can rely on our service of carefree REPLACEMENT...
Bestseller No. 2
CNCMOTOK Left Hand Hi/Lo/On/Off Kill Key Start Handlebar Beam Light Switch Compatible with Polaris...
  • 100% Brand new ,The installation is super easy and direct fitment and perfect replacement.
  • Replace # 4010591, 173-4010591-CA-2
  • Compatible with Polaris Sportsman 400 500 600 700 800;Compatible with Polaris Magnum RMK 500 330 325;Compatible with Polaris Scrambler...
  • Switch Compatible with Polaris Sportsman Left Handlebar Switche,Hi /Lo Light, ON/OFF Stop Turn Signal Button, can be used for left right turn single,...
  • Package Includes: 1x 4010591 Handlebar Light Kill Stop Switch,Please check the Product Description carefully to check if it fits before ordering.
SaleBestseller No. 3
Front Left&Right Brake Caliper Assembly for Polaris ATV Sportsman 335 400 500 600 700 Sportsman 500...
  • Manufacturer Part#1910681 1910682 Replacement Part# 1910549 1910550 1910551 1910552 1910309 1910310 1910427 1910428 1910327 1910328 1910444 1910445...
  • Fitment: Fit for Polaris ATV ▶ Magnum 325 2X4 2000 ▶ Magnum 325 4X4 2001 ▶ Magnum 325 4X4 HDS 2002 ▶ Magnum 330 2003-2004 ▶ Magnum 500...
  • Materials: The Front brake caliper is made of high quality materials,durable to use, easy to install.
  • Feature: Polaris OEM specifications brake caliper assembly with brake pads and exact mounting bracket of American standard thread, directly install,...
  • Service:Please check the fitment detail before you place an order.If there is any product problem within 1 year, please contact me to solve it.
Bestseller No. 4
Partman Fit for Polaris 500 Sportsman Carburetor/Carb 1996 1997 1998 1999 2000 2001 2002-08
  • Here is a new drop in direct replacement of original equipment, This Carburetor is a direct manufacture replacement, These Carburetors will not need...
  • All of them are in the diagram, and look carefully to see if they are what you need2
  • High quality products, excellent after-sales service
  • If you have any questions, please contact us and we will respond within 24 hours
  • See below for more information
Bestseller No. 5
Handlebar Headlight Switch Hi/Lo/Off Beam Light/Kill/Stop | for 2001-2005 Polaris Sportsman 400 500...
  • NOTE: DOES NOT HAS ENGINE START PUSH UP. This light bar switch is manufactured to the OE specification to provide factory-fresh appearance and...
  • PREMIUM QUALITY: Long life-span matters, that is why our handlebar switch is crafted from reinforced plastic to provide long operating life and...
  • FIS: 2002-2004 Polaris Sportsman 400 4x4, 2002 Sportsman 500 4X4 & 4x4 RSE, 2002-2004 Sportsman 500 4x4 HO & 6x6, 03 Sportsman 600 Twin, 02-05...
  • REPLACE NUMBER: 4010591, 4010560, 4010422. Used for left right turn single, horn, high/low beam, winker, on/off, engine start/kill, headlight, fog...
  • 24-MONTH WARRANTY: If for any reason at all, you are not fully satisfied with the polaris handlebar kill switch, you can rely on our service of free...
Bestseller No. 6
M MATI Rear Brake Master Cylinder for Polaris Sportsman 335 400 450 500 600 700 800 Scrambler 400...
  • Manufacturer Part # 1910301
  • Replacement Part # 1910790 1911113 1930899
  • Feature: OEM specifications brake master cylinder, easy to Install
  • Material: Precise alloy piston and anti-ageing seal kit make the brake master cylinder have more braking force and longer operation life.
  • Service:If there is any product problem within 1 year, please contact us to solve it for you.We provide product service.
Bestseller No. 7
Replacement ATV Seat Cover Replacement for Polaris Sportsman 335 400 500 600 700 1996-2004
  • Fitment:Replacement for Polaris SPORTSMAN 500 4X4 1996-2004
  • Double stitched for durability.
  • Soft Fabric:Soft fabric not only provides you with a comfortable driving experience, but also reduce wrinkles for a cool looking
  • Easy Installation:Easy to put it on.Just use staple gun to wrap over the old one by yourself in short time and it will be firmly fixed and fit tightly...
  • Heavy duty UV resistant marine grade vinyl
Bestseller No. 8
CNCMOTOK Starter Relay Solenoid Switch Fit For Polaris 250 300 335 400 500 600 700 Almost All Models
  • Compatible with POLARIS 340 Classic 2004-2006 340 Edge 2003 340 Edge Classic 2003 340 Edge LX 2007 340 Edge Touring 2006-2007 340 Indy 2004 340 Indy...
  • 100% New Aftermarket Starter Relay Built To Meet OEM Specifications For Polaris
  • Direct Plug & Play Replacement, No Splicing Required
  • Replaces OEM Numbers: Compatible with ARROWHEAD: SMU6004, Compatible with J & N: 240-22154, Compatible with POLARIS: 3083211 3085521 3087196 4010930...
  • Regarding After-Sales, If You Have Any Questions About Compatible Models Or Product Quality, You Can Contact Us. Product Lifetime Warranty.
Bestseller No. 9
Rear Atv Brake Caliper For Polaris Sportsman 400 500 600 700 800 With Pads Replace 1911075,Brand New...
  • Fit the polaris model : 2003-2005 Sportsman 400, 2006-2007 Sportsman 450, 2003-2006 Sportsman 500, 2007-2009 Sportsman 500 ( Fits the HO & EFI, but...
  • 2003-2005 Sportsman 600, 2002-2006 Sportsman 700, 2007 Sportsman 700 MV/EFI, 2010 Sportsman 700 Military, 2005-2009 Sportsman 800 4x4, 2005-2014...
  • Package included: 1x Brake Caliper,Brand New aftermarket rear brake caliper,Mounting Hole Spacing(center-to-center): 65mm(2.56"), Mounting Hole...
  • OE: 1910690,1911075,A new rear brake caliper, coming with brake pads.
  • The items are the same as the pictures.fits for:polari sportsman,polaris sportsman rear brake caliper,balatas para polaris sportsman 400 4/4,05...
Bestseller No. 10
M MATI 4010262 4110243 4110248 Left Handlebar Switch Assembly for Polaris Sportsman Scrambler Magnum...
  • Manufacturer Part # 4010262
  • Replacement Part # 4110243 4110248
  • Function Include Switch Engine Start (Push Up) and Engine Off (Push Left or Right)
  • Function Include Switch Headlight HI LO OFF and Switch Reverse or Override
  • Service:If there is any product problem within 1 year, please contact us to solve it for you.We provide product service.
Bestseller No. 11
Carbhub 7080595 Air filter for Polaris Sportsman 400 500 550 570 600 700 800 850 Scrambler Magnum...
  • Replace part nmber: 7080595
  • Fits Polaris Sportsman 400 500 550 570 600 700 800 850 Scrambler Magnum ATV Parts
  • Fits Polaris Hawkeye, Forest, Trail Boss, Scrambler, Magnum and Trail Blazer
  • Fitment model details refer to description below
  • Package list: 1x air filter
Bestseller No. 12
Gates 20G4022 G-Force Continuously Variable Transmission (CVT) Belt
  • Flexible, high-performance materials enable grab-and-go mobility and responsive acceleration
  • Double- or single-cog designs to match the OEM belt with advanced trapezoid top notch and rounded cog design to maximize heat dissipation and...
  • Advanced aramid tensile cords and reinforced fiber-loaded undercord for durability and dependability
  • Viability testing matches OE belt shift curves and pulley speed ratios for excellent performance at a reduced cost
  • Tested under extreme conditions in controlled environments as well as on race vehicles
Bestseller No. 13
MOTOKU Rear Brake Master Cylinder for Sportsman 335 400 500 600 700 800 Magnum 325 330 Scrambler 400...
  • Replaces Manufacturer Part Number:1911113 / 1910790 / 1910301
  • Compatible with: Sportsman 335 1999-2000; Sportsman 400 2001-2005; Sportsman 450 2006-2007; Sportsman 500 1998-2009; Sportsman 600 2003-2005;...
  • The mounting hole is 6.5MM, and the center distance of the mounting hole is 38MM.
  • The live cylinder diameter of the brake pump is 12.7MM, and the oil pipe screw is 10MM.
  • When installing, you must loosen the oil drain screw of the pump under the brake, and continuously press the brake foot brake pump to generate...
Bestseller No. 14
DB Electrical SMU6080 Starter Relay Compatible With/Replacement For Polaris ATV Magnum Scrambler...
  • Spec: Unit Type: STARTER RELAY, Voltage: 12
  • Replaces OEM Numbers: ARROWHEAD: SMU6080, J & N: 240-54033, POLARIS: 3083211, 3085521, 3087196, 4010930
  • Compatible With/Replacement For: POLARIS: 340 Classic 2004-2005, 340 Edge 2003, 340 Edge Classic 2003, 340 Indy 2004, 340 Indy Deluxe 1999-2002, 340...
  • 1-year warranty protects you after your purchase. We're confident that our products will work flawlessly once installed in your vehicle. But in a rare...
  • 100% New aftermarket Starter Relay built to meet OEM specifications for Polaris
Bestseller No. 15
KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450 500...
  • Fuel Pump For Polaris Sportsman 325 400 500 600 700
  • Fuel Pump For Polaris Magnum 325 330 500 2X4 4X4 ATV
  • New Fuel Pump For Polaris outlaw 450 500 525 ATV
  • Fuel Pump For Polaris Trail Blazer 330 Trail Boss 330 Scrambler 500 Predator 500 Xpedition 325 425 ATV
  • Fuel Pump For Polaris OEM Part # 2520227 3085275 3084692 3088070 ATV
Bestseller No. 16
Carburetor w/Air Filter for Polaris Sportsman 500 4X4 HO 2001 2002 2003 2004 2005 Carb
  • PREMIUM QUALITY Carburetor : High Quality Replacement Carburetor Assembly.This carburetor is manufactured to the highest production standards which...
  • Carburetor Fits: 2012 2011 2005 2004 2003 2002 2001 2010 Polaris Sportsman 500 4X4 HO| 2001 Polaris Sportsman 500 4X4 Duse HO | 97-09 Polaris...
  • Replaces OEM Part Numbers: Compatible with Polaris 2520227, 3131453, 3131742, 3131712, 3131567, 3131453, 3131707, 3131740, 3131710, 3131568, 3131557...
  • · With free free Air Filter. Air Filter If you need to pay more than 15USD extra purchase
  • WARRANTY: If the carburetor assembly fails, cracks, stops working or any other problems, you can rely on our service of carefree REPLACEMENT or REFUND
SaleBestseller No. 17
M MATI Left Handlebar Switch Assembly for Polaris Hawkeye 325 Magnum 330 Trail Boss 330 Xplorer 250...
  • Manufacturer Part # 4011835
  • Replacement Part # 4010591 4010560 2010340 4010592 4011385
  • Function Include Switch Engine RUN OFF (Can't Push Up for Start)
  • Function Include Switch Headlight HI LO OFF and Switch Speedo/Reverse Override
  • Service:If there is any product problem within 1 year, please contact us to solve it for you.We provide product service.
Bestseller No. 18
Front Left, Rear Brake Master Cylinder for ATV Polaris Magnum 325 330 500,Polaris Sportsman 400 500...
  • ★ 7/8" Left Brake Master Cylinder Replacement for ATV Polaris Magnum 325 330 500,Polaris Sportsman 400 500 550 600 700 800,Scrambler 400 500.
  • ★ Rear Brake Master Cylinder Replacement for ATV Polaris Magnum 325 330 500,Polaris Sportsman 400 500 550 600 700 800,Scrambler 400 500,Trail Blazer...
  • ★ Brand New and TOP Quality Front Left Brake Master Cylinder+Rear Brake Master Cylinder.1996 polaris sportsman 400 front brake,1996 polaris 500...
  • ★ The mounting hole is 6.5MM, and the center distance of the mounting hole is 38MM.The live cylinder diameter of the brake pump is 12.7MM, and the...
  • ★100% satisfactory service, if you have any questions, please feel free to contact us by email!We will solve it for you in the first time!
Bestseller No. 19
Starter Drive Bendix For Polaris ATV 2&4 Stroke Engine 200 250 300 335 400 500 Sportsman Scrambler...
  • 【High Quality】A ABIGAIL starters are manufactured with premium quality components. All the starters has gotten quality tested for trouble-free...
  • 【OEM Parts Number】This Starter Drive Bendix Replaces #0751 1.01.0751.0 220-54002 220-54005, 3083647 3085394 3087030 3089255, 3090034 495717...
  • 【Application】The Drive Bendix can be replaced on Polaris ATV 2&4 Stroke Engine 200 250 300 335 400 500 Sportsman Scrambler Ranger Magnum Big Boss...
  • 【OEM Fit】This Part will meet or exceed OEM standards, it is a direct replacement though is is NOT a genuine original.
  • 【Warranty】A ABIGAIL Starts Drive BendixComes with 30 days free return and 365 days free replacement warranty. If you have any issues with the...
SaleBestseller No. 20
MOTOKU Front & Rear Brake Pads for Sportsman 500 4x4 HO Scrambler 400 Trail Blazer 250
  • For 1999-2000 250 Trail Blazer; 2001-2004 250 Trail Blazer (Freedom); 2001-2002 325 Trail Boss; 2003-2004 330 Trail Boss
  • For 1999-2000 335 Sportsman 4 x 4; 1999-2000 335 Sportsman/Worker 4 x 4; 1998-2002 400 Scrambler 4 x 4
  • For 1999-2000 400 Sport; 2001-2002 400 Sportsman; 1999-2000 400 Xplorer L (4 x 4); 2001-2002 400 Xplorer 4x4
  • For 2001-2002 400 Xplorer; 1999-2000 455cc Diesel 4 x 4 EBS; 1999-2000 500 Magnum (4 x 4); 2001-2002 500 Scrambler 2x4
  • For 1998-2004 500 Scrambler 4 x 4; 1998-2002 500 Sportsman/Worker 4 x 4EBS /500 RSE

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  3. Specifications: How powerful they are can be measured.
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  7. Product Quality: You don’t always get what you pay for with an 2004 Polaris Sportsman 500 Parts Diagram, sometimes less, and sometimes more.
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FAQ:

Q: Where can I find Polaris Sportsman 500 parts?

A: Partzilla.com has all the Polaris Sportsman 500 parts you need to get running again and the Polaris parts diagrams to help you get them all together. Here’s how to do it: find the area of your machine where you’re going to be working, then check out the diagrams to find the parts you need.

Q: What is the size of the Polaris a06mh50aq parts list and diagram?

A: Description : Polaris A06Mh50Aq Parts List And Diagram – (2006 pertaining to Polaris Sportsman 500 Parts Diagram, image size 620 X 521 px, and to view image details please click the image. Here is a picture gallery about polaris sportsman 500 parts diagram complete with the description of the image, please find the image you need.

Q: Can you sell Polaris parts in USA?

A: POLARIS, CAN-AM, SKI-DOO and SEA-DOO PARTS CAN ONLY BE SOLD AND SHIPPED TO ADDRESSES WITHIN THE UNITED STATES. Don’t stay off the trail long with a broken machine. Getting your Polaris back running again is your top priority, and that’s why you’re here.